Product Description
This machine is a small fermentation system consisting of a 15L seed tank and 100L fermentation tank, including all instrumentation and an advanced automation system. It is specifically designed for microbial fermentation or cell culture. The system integrates fermentation tanks, temperature control, pH control, stirring mechanisms, gas distribution, and a comprehensive cleaning/sterilization system.
✓ High polish degree: Inner wall EP electrolytic polishing Ra ≤ 0.2um, outer surface matte brushed Ra ≤ 0.4um.
✓ One-button fully automatic sterilization functionality.
✓ 75% jacket coverage with optimized internal flow guiding structure.
✓ Flexible control: Supports single tank independent control or multi-tank joint control.
✓ Integrated over-limit alarm functions for critical process parameters.
A full range of microbial culture fermentation tanks are available, from laboratory research and development and pilot trials to industrial production. Engineering solutions are customized, strictly following GMP regulations and ASME-BPE requirements. Modular designs can meet various national pressure vessel standards such as ASME-U, GB150, and PED. Tanks range from 5 liters to 30 kiloliters, suitable for recombinant protein drugs (e.g., insulin) and vaccines (e.g., HPV, pneumococcal vaccine).
FAQ
Q1: What materials are used for the fermentation tank construction?
The system utilizes high-quality Glass and Stainless Steel. The wet parts are constructed from SS316L, while other parts are made from SS304.
Q2: Does the system support automatic sterilization?
Yes, the machine features a one-button fully automatic sterilization program for efficient and safe operation.
Q3: What is the capacity range available for these bioreactors?
The standard capacity ranges from 50L to 500L, though we can provide customized solutions from 5L up to 30 kiloliters for industrial scale.
Q4: What control systems are used in the machinery?
The equipment is computerized and utilizes either our self-developed PLC or a Siemens PLC system for high-precision control of pH, temperature, and dissolved oxygen.
Q5: What manufacturing standards does this equipment meet?
The design and manufacture strictly adhere to GMP regulations, CE certification, and ISO standards. It can also meet ASME-U, GB150, and PED pressure vessel requirements.
Q6: What types of products can be cultivated using this system?
It is ideal for microbial fermentation and cell culture, specifically recombinant protein drugs like insulin and various vaccines (HPV, pneumococcal, etc.).