Biofermentation Cultivation System/Bioreactor Technology for Pharmaceutical Real-Time Release Testing

Application: Clinical Diagnosis, Pharmaceutical Industry
Disposable: No
Injection Site: Intravenous

Product Description

Basic Info.

Model NO.Customized System -1
MaterialGlass, Stainless Steel, Wet Part Is SS316L and Other Is SS304
Safety FeatureAuto-Retractable Needle, Locking Mechanism, Needle Guard, Tamper-Evident Seal
UsageMedical
Warranty1 Year
Working PressureInside Vessel: 0.25MPa / Inside Jacket: 0.3MPa
PLCSelf-Developing PLC / Siemens PLC
Basic FunctionsCulture Microorganism, Adjust pH, Do, Temp, Antifoam
Optional FunctionsWeigh, Pressflow, Discharged Gas Detect, Multi-Fee
Capacity50L - 500L
Finished Dosage FormLiquid
CertificationCE, GMP, ISO
Voltage380V
ConditionNew

Product Description

This machine is a small fermentation system consisting of a 15L seed tank and 100L fermentation tank, including all instrumentation and an advanced automation system. It is specifically designed for microbial fermentation or cell culture. The system integrates fermentation tanks, temperature control, pH control, stirring mechanisms, gas distribution, and a comprehensive cleaning/sterilization system.

Biofermentation System Display
Bioreactor Technology

Functions and Parameters

High polish degree: Inner wall EP electrolytic polishing Ra ≤ 0.2um, outer surface matte brushed Ra ≤ 0.4um.
One-button fully automatic sterilization functionality.
75% jacket coverage with optimized internal flow guiding structure.
Flexible control: Supports single tank independent control or multi-tank joint control.
Integrated over-limit alarm functions for critical process parameters.
Technical Specifications
Key Selling PointsLong Service Life
Mixing SpeedFermenter Special Motor
PH ControlIntelligent PID Control
Foam ControlPeristaltic pump refoaming agent, automatic control
Tank PressureAutomatic adjustment, digital display
Applicable IndustriesManufacturing Plant, Medical, Pharmaceuticals
Package Size150.00cm * 150.00cm * 150.00cm
Package Weight1000.000kg
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A full range of microbial culture fermentation tanks are available, from laboratory research and development and pilot trials to industrial production. Engineering solutions are customized, strictly following GMP regulations and ASME-BPE requirements. Modular designs can meet various national pressure vessel standards such as ASME-U, GB150, and PED. Tanks range from 5 liters to 30 kiloliters, suitable for recombinant protein drugs (e.g., insulin) and vaccines (e.g., HPV, pneumococcal vaccine).

Production Facility 1
Production Facility 2
Production Facility 3
Quality Control
Standard Testing
Workshop

FAQ

Q1: What materials are used for the fermentation tank construction? The system utilizes high-quality Glass and Stainless Steel. The wet parts are constructed from SS316L, while other parts are made from SS304.
Q2: Does the system support automatic sterilization? Yes, the machine features a one-button fully automatic sterilization program for efficient and safe operation.
Q3: What is the capacity range available for these bioreactors? The standard capacity ranges from 50L to 500L, though we can provide customized solutions from 5L up to 30 kiloliters for industrial scale.
Q4: What control systems are used in the machinery? The equipment is computerized and utilizes either our self-developed PLC or a Siemens PLC system for high-precision control of pH, temperature, and dissolved oxygen.
Q5: What manufacturing standards does this equipment meet? The design and manufacture strictly adhere to GMP regulations, CE certification, and ISO standards. It can also meet ASME-U, GB150, and PED pressure vessel requirements.
Q6: What types of products can be cultivated using this system? It is ideal for microbial fermentation and cell culture, specifically recombinant protein drugs like insulin and various vaccines (HPV, pneumococcal, etc.).

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