Basic Specifications
Application
Batch Pharmaceutical Manufacturing
Function
Automatic Film Coater
Material
Stainless Steel with CIP System
Type
Preparation Machinery
Certification
CE, GMP, ISO
Control System
Computerized PLC
Package
Strong Polywood Box
Product Overview
The machine is applied for coating the organic film, water soluble film and sugar on tablets. It is PLC & Touch screen controlled and meets GMP standards.
The process involves putting tablets or pellets into the coating drum, where they move unceasingly in a clean and hermetic rotating environment. Under reasonable process parameters, the coating medium is automatically sprayed while hot air is supplied under negative pressure. This ensures the medium dries promptly and equally, forming a solid and smooth surface film.
Technical Features
GMP Standard Operation
The equipment applies quantitative index instruction operations throughout the medication production process, adhering strictly to GMP requirements.
Efficient Mixing System
Under the streamline diversion plate blender's effect, the prime pistil overturns fluently and exchanges frequently. This excludes collision phenomena, reduces fragments/knocked edges, and enhances the finished product ratio. The narrow diversion plate prevents dressing adherence, saving materials and improving quality.
Advanced Peristaltic Pump
Features constant variable control to preclude return pipes. The output and pulp spraying quantity automatically balance with pressure changes, stabilizing the atomization effect and preventing gun clogging. It is simple to clean with no dead corners.
High-Performance Spray Guns
Specially designed for equal atomization and large spraying coverage. The universal adjustable nozzle remains independent of loading volume and includes an anti-clogging function.
Precision Control
Equipped with negative pressure display/control inside the boiler and hot air speed display/control. These functions enable quantitative display and consistency in medication quality across every lot.
Technical Parameters
| Item / Model |
BG1000 |
BG600 |
BG400 |
BG150 |
BG80 |
BGB40 |
BGB10 |
| Loading Capacity (kg/batch) |
1000kg |
600kg |
400kg |
150kg |
80kg |
40kg |
10kg |
| Drum Revolution (r/min) |
2.0-12 |
2.0-12 |
0-13 |
2.1-14 |
2.0-16 |
2.0-18 |
3.0-19 |
| Main Machine Power (KW) |
7.5KW |
4KW |
3KW |
2.2KW |
1.5KW |
1.1KW |
0.55KW |
| Drum Diameter (mm) |
1800mm |
1580mm |
1580mm |
1200mm |
930mm |
780mm |
500mm |
| Air Exhaust Flow (m3/h) |
18000 |
15450 |
10000 |
7419 |
5268 |
3517 |
1285 |
| Weight of Main Machine (kg) |
2000kg |
1600kg |
1000kg |
850kg |
600kg |
500kg |
200kg |
| Clean Air |
Pressure |
0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
≥0.4MPa |
| Consumption |
2.5m3/min |
2 m3/min |
1.5 m3/min |
0.7 m3/min |
0.35 m3/min |
0.2 m3/min |
0.2 m3/min |
Frequently Asked Questions (FAQ)
What types of coating can this machine perform?
The machine is versatile and can be used for organic film coating, water-soluble film coating, and sugar coating on tablets or pellets.
Does the BG-600 comply with international pharmaceutical standards?
Yes, the machine is designed and manufactured according to GMP standards and holds CE, GMP, and ISO certifications.
How does the spray gun system prevent clogging?
The spray guns are specifically designed with an anti-clogging function and a universal adjustable nozzle that ensures equal atomization regardless of loading volume.
What materials is the machine constructed from?
The machine is fully made of high-quality stainless steel and includes a CIP (Clean-in-Place) system for efficient and thorough cleaning.
How is the coating process controlled?
The equipment features a computerized PLC system with a touch screen interface, allowing for precise quantitative display and control of technical parameters.
What is the advantage of the streamline diversion plate?
It ensures tablets overturn fluently and prevents collisions, which reduces product fragments and edge damage while saving coating materials by preventing adherence to the plate surface.