000# 5# Automatic Animal Plant Capsules Shell Soft Hard Liquid Capsules Capsule Filling Machine

Customization: Available
After-sales Service: Online Support,video Technical Support
Certification: CE, GMP, ISO

Product Description

Automatic Pharmaceutical Capsule Filling Machine

Overview

The NJP-3800C automatic capsule filling machine is an innovative third-generation product featuring advanced technologies and optimized configuration. It integrates all functions of domestic capsule filling machines while introducing five major innovations. This high-performance machine has reached the top level in the domestic industry, ensuring stability, precision, and efficiency in pharmaceutical production.

Basic Specifications

Model NO.NJP-3800CFilling Range00#, 0#, 1#, 2#, 3#, 4#
ConditionNewFilling PrincipleVolumetric Filling
Machine TypeCapsule Filling MachineMain MaterialStainless Steel
Filling Capacity228,000 PCS Per HourWeight2200kg
Total Power10.5kwSegment Bores27 Holes
Operating Noise<75dB(a)Suitable forPowder, Granule, Pellet, Tablet

Features and Innovations

Automatic capsule opening and locking control for safety and convenience.
Equipped with an inching control system for easy die cleaning and loading.
Gate control and mechanical failure security systems with automatic alarm and shutdown.
Advanced HMI functions including real-time counting and printer linkage for production data.
Sealed guide rail drive for capsule separation to prevent dust entry and ensure stability.
Double-layer sealing (NBR and SIL) to prevent lubrication loss and powder bearing contamination.
High-precision cam splitter utilizing German Zeiss optical technology for accurate turntable movement.
PTFE oil-free bearings in the turntable for maintenance-free operation.

Technical Parameters

Specifications Technical Data (NJP-3800C)
Maximum Yield228,000 grains/hour
Machine Dimensions1395×1180×2260mm
Power Supply380/220V 50Hz
Vacuum Requirements63m³/h -0.04~-0.08MPa
Compressed Air12m³/h (0.3~0.4MPa)
Capsule Loading RateEmpty ≥ 99.9% / Full ≥ 99.8%
Loading AccuracyWestern Med ±3% / Chinese Med ±4%
Material Standard316 Stainless steel for contact parts (cGMP)

Details Images

Powder Hopper & Sowing Rack

The new powder hopper adopts a disc valve feeding method with a vibration device, solving fluidity issues for traditional powders. The sowing rack is driven by high-precision guide rails, ensuring orderly seeding and direction adjustment.

Advanced Turntable & Filling Station

The one-piece molded turntable provides superior sealing and silent operation. The filling station includes a negative pressure room connected to a powder recycler, preventing waste and cross-contamination.

Mechanism Components

Transmission & Recycling System

Packaging & Shipping

Professional Environment

Frequently Asked Questions

Q1: What is the maximum production capacity of the NJP-3800C?
A1: The NJP-3800C can reach a maximum yield of 228,000 capsules per hour, depending on the material and capsule size.
Q2: Which capsule sizes are compatible with this machine?
A2: The machine is designed to adapt to various sizes, ranging from 00#, 0#, 1#, 2#, 3#, to 4# capsules.
Q3: Does the machine comply with pharmaceutical standards?
A3: Yes, the parts in direct contact with medicines are made of 316 stainless steel, and the machine fully meets cGMP requirements.
Q4: How does the powder recycling system benefit production?
A4: It utilizes negative pressure technology to shunt and recycle leaked powder, preventing cross-contamination and reducing drug wastage.
Q5: What safety features are integrated into the system?
A5: It includes a gate control security system and mechanical failure sensors that trigger automatic alarms and shutdowns when powder or empty capsules are lacking.
Q6: How is the accuracy of the filling process maintained?
A6: We use high-precision German Zeiss optical dividing heads and CNC machined cams to ensure accurate turntable movement and dosage precision.

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